Balanset-1A is a device designed for convenience and mobility. Thanks to its compact and sturdy case, it can be easily taken on the go for fieldwork or industrial repair activities. This is especially important for those who frequently work with equipment outside of stationary conditions, such as on production sites.

The device connects to a laptop, and its software offers an intuitive interface with step-by-step instructions for setup and balancing. All the user needs to do is follow the prompts, and the program will automatically calculate the corrective weights and their installation angles.

Balanset-1A combines the functions of a vibrometer and a balancing device. In vibrometer mode, you can track overall vibration, build spectra, and analyze harmonics to get a complete picture of the mechanism’s condition. In balancing mode, the device calculates the masses and angles of the weights for installation in one or two planes.

With a measurement accuracy of up to В±1В° for phase measurement and В±5% for vibration levels, the device meets high standards. This makes it suitable for tasks where precision is crucial, from balancing fans to tuning rotors of industrial machinery.

The device offers several options to adapt it to specific tasks. For example, you can choose a mode displaying polar diagrams or use the built-in calculator to calculate allowable imbalance according to ISO 1940. This approach allows you to customize the device for various tasks, from simple to more complex ones.

Operating the device does not require deep knowledge of vibration diagnostics. The program is simplified to the maximum, making it easy for beginners to use. The device stores all data in the archive, helping users review results and learn from examples.

Balanset-1A is ideal for serial production environments where regular balancing of a large number of identical rotors is required. The device allows easy storage and use of data from previous sessions, speeding up the process and reducing labor costs.

For cases where precise measurement of the phase angle is not required, the device can be used without a tachometer. It will display the overall vibration level, convenient for quick diagnostics. However, for precise data, a tachometer can be installed for extended measurements.

The device comes with a one-year warranty, and Vibromera provides technical support and assistance in case of malfunctions. This is essential for users relying on the device’s reliability in the long run.

Balanset-1A offers an excellent combination of price and quality, making it a cost-effective solution compared to market analogs. It is accessible to both large-scale productions and small workshops, making it a worthwhile investment for those looking to improve product quality with minimal expenses.

The rotor balancing process using the Balanset-1A device from Vibromera includes several key steps, from equipment preparation to weight installation.

Equipment preparation: Install vibration sensors perpendicular to the rotor’s axis of rotation. Attach the laser tachometer to a magnetic stand, directing it towards the reflective tape on the pulley. Connect the sensors to the device and link the device to a laptop via USB. Launch the Balanset software, selecting the two-plane balancing mode.

Initial vibration measurement: Before balancing, suspend a test weight and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the initial imbalance.

Balancing in the first plane: Place the test weight in the first balancing plane corresponding to the location of the first sensor. Start the rotor to measure the vibration level. It is crucial for the amplitude or phase to change by at least 20%, indicating partial correction of the imbalance.

Balancing in the second plane: Move the test weight to the second plane (where the second sensor is located), restart the rotor, and take measurements. These data help the program calculate the precise position and weight of the corrective weights.

Correcting imbalance: Based on the data obtained, the Balanset program suggests corrective weights and their installation angles for both planes. Remove the test weight, prepare the corrective weights as per the program’s recommendations, and install them at the required angle in the rotor’s rotation direction from the initial test weight position.

Checking and completing balancing: Start the rotor for the final balancing check. If the vibration has decreased to an acceptable level, the process is complete. If additional correction is needed, the program will guide where and how much more weight to install.

Contact Information:

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.

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Dynamic Shaft Balancing: A Playful Guide

Welcome to the wonderful world of shaft balancing! If you’ve ever wondered how to keep spinning machinery smooth and vibration-free, you’re in the right place. Dynamic shaft balancing is key in many industries, ensuring that equipment like crushers, fans, and turbines operate flawlessly. It’s essential for preventing wear and tear on machinery and promoting efficiency. Let’s dive in, shall we?

Dynamic vs. Static Balance: What’s the Difference?

Before we leap into the methods of shaft balancing, it’s vital to understand the core concepts of balance. Imagine you’re balancing a seesaw. If one side is heavier, it tilts – this is akin to static imbalance. This occurs when the center of gravity is not aligned with the axis of rotation. In simple terms, static balance deals with stationary objects. You correct it by adding or removing weights at various points on the rotor until the heavy part is down – easy peasy.

Dynamic imbalance, however, is a bit more complex! Picture a spinning top. It might wobble because there are different weights on either side of its axis. In dynamic balance, two different masses exist in separate planes along the length of the rotor, causing uneasy forces that lead to excessive vibrations when the rotor spins. Here is where dynamic shaft balancing struts its stuff, utilizing advanced technology like vibration analyzers!

The Dynamic Balancing Process

Ready to get hands-on with balancing shafts? Grab your Balanset-1A device, a superb tool that simplifies the dynamic balancing process by analyzing vibrations in two planes and adjusting weights as needed.

Step 1: Initial Vibration Measurement

Start by placing your rotor onto the balancing machine. Connect your vibration sensors and start the rotor. Bam! The system will display initial vibrations on the screen, giving you baseline data from which to work. Think of it like taking the temperature before treating a cold!

Step 2: Install Your Calibration Weight

Next up, it’s time for the calibration weight! Attach this known weight to one side of the rotor and start it again. The system measures how this weight changes the vibrations, collecting data to help fine-tune the balance.

Step 3: Move the Weight

After getting your first readings, it’s time for a little shift! Move your calibration weight to the opposite side of the rotor. Start it again and compare the changes in vibration levels. This data will guide the next steps in your balancing journey.

Step 4: Installing Final Weights

Finally, based on the data collected, the analyzer will determine precisely where to place your corrective weights for ultimate balance. Insert these weights at the recommended locations and start the rotor once more. Voila! If balanced correctly, the vibration levels should plummet!

Understanding Angle Measurement for Weight Installation

Now let’s talk angles! To install corrective weights effectively, one must measure angles accurately. During your balancing tasks, you will define a reference point—the location of your trial weight—and measure angles from there. This ensures that corrective weights are placed precisely where they’ll do the most good. It’s like marking your spot in a treasure hunt!

Why Dynamic Shaft Balancing Matters

Investing in dynamic shaft balancing isn’t just about smooth operations; it’s about extending the life of your equipment. One little imbalance can lead to significant wear, unnecessary downtime, and readjustments. By proactively engaging in dynamic balancing, you’re tackling problems before they spiral out of control.

Plus, a well-balanced rotor can lead to less energy consumption and lower operational costs. Who doesn’t love saving a penny or ten?

Summary of the Dynamic Balancing Technique

The best part about dynamic shaft balancing is that it’s largely driven by data! By capturing initial vibrations, tweaking calibration weights, and analyzing results, you can efficiently achieve balance in various types of rotors, from fans to centrifuges.

Final Thoughts

So, why not make dynamic shaft balancing a fun part of your daily operations? Embrace this playful yet critical task with the right tools, and you’ll notice the benefits ripple throughout your efficiency metrics. A properly balanced rotor not only enhances productivity but also protects your machinery, ensuring it runs like a well-oiled machine!

Now, you’re armed with the knowledge to tackle shaft balancing head-on. Whether you’re just starting or looking to refine your skills, remember, every perfect spin starts with a little balance!